A groundbreaking 3D vision inspection system has been developed, offering a cutting-edge solution for quality control in various industrial applications. This innovative technology combines advanced hardware and software components, enabling precise identification, classification, and communication of product quality. The system, known as Fodenn Panel PC, boasts a high-end graphical platform and exceptional connectivity, empowering users to streamline inspection processes and optimize productivity.
A collaboration resulted in the first industrial laser scanner development, implementing a discrete control mechanism for mirrors and laser beams. The system aimed to enhance quality control in rolling mills, enabling accurate identification and evaluation of product quality, ensuring optimal performance and reliability.
The Fodenn Panel PC was deployed for 3D identification and sorting of packages at Zurich Airport. By utilizing laser scanner technology, the system achieved precise 3D package identification on baggage conveyor belts. Additionally, it successfully determined gripping positions for robots and facilitated seamless communication between the robots and the overall system, streamlining the sorting process efficiently.
In BMW's production facilities, the Fodenn Panel PC played a vital role in product identification. The system utilized contour training to recognize and classify various components and vehicles accurately. This capability enabled efficient communication throughout the production process, ensuring consistent quality standards and enhancing overall productivity.
The Fodenn computer provided a range of advanced features, making it a powerful tool for user interactions and image-based inspection:
High-End Graphical Platform: Equipped with a high-resolution touch display, the platform facilitated user-friendly interactions, including image teaching and classification tasks.
Scanner/Camera Interface: The system seamlessly connected with scanners and cameras, acquiring images for inspection and processing.
Storage and Machine Learning: The Fodenn PC served as a storage unit for images and classification information, allowing for efficient machine learning model training and processing.
Industrial Connectivity: With support for PLC, I/O, and cloud interconnectivity, the system seamlessly integrated into the industrial environment, enabling efficient communication and data transfer.
Technology Integration: The integrated technology played a crucial role in enabling efficient operation and integration of the Fodenn Panel PC:
Image Processing and Machine Learning: The system initiated the image processing by activating the scanner/camera through a photo sensor. The acquired images were then displayed on the graphical platform for user classification, generating data for machine learning model training.
Model Training and Processing: Utilizing powerful machine learning tools, the system facilitated standard model training, resulting in the generation of ML models. These models were subsequently loaded into the Fodenn PC for processing.
ML Result Processing and I/O Control: The system fetched the machine learning results, which could be used for further processing. Through Ethernet/EtherCAT protocols, thousands of different I/O signals could be set, allowing efficient control and integration with other systems, including PLCs.
The development of the Fodenn Panel PC, integrated with advanced technologies, marks a significant breakthrough in 3D vision inspection systems. This state-of-the-art solution offers unparalleled accuracy, ease of use, and industrial connectivity, revolutionizing quality control processes in various sectors such as rolling mills, airport logistics, and automotive production. With its exceptional performance and user-friendly interface, the Fodenn Panel PC sets a new standard for product quality assurance in the manufacturing industry.
